#include "DetectPresenter.h" #include "rodAndBarDetection_Export.h" #include "AlgoParamConverter.h" #include "IHandEyeCalib.h" #include #include #include #include #include #include #include #include namespace { HECEulerOrder ToHandEyeEulerOrder(int eulerOrder) { switch (eulerOrder) { case 10: return HECEulerOrder::XYZ; case 11: return HECEulerOrder::ZYX; case 12: return HECEulerOrder::ZXY; case 13: return HECEulerOrder::YXZ; case 14: return HECEulerOrder::YZX; case 15: return HECEulerOrder::XZY; default: LOG_WARNING("Unsupported euler order %d, fallback to 11(sZYX)\n", eulerOrder); return HECEulerOrder::ZYX; } } double NormalizeAngleDeg(double angle) { double normalized = std::fmod(angle + 180.0, 360.0); if (normalized < 0.0) { normalized += 360.0; } return normalized - 180.0; } bool IsFullAxialAngleRange(double rangeMin, double rangeMax) { if (!std::isfinite(rangeMin) || !std::isfinite(rangeMax)) { return true; } return std::fabs(rangeMax - rangeMin) >= 359.999 || (rangeMin <= -180.0 && rangeMax >= 180.0); } bool IsAngleInRange(double angle, double rangeMin, double rangeMax) { if (IsFullAxialAngleRange(rangeMin, rangeMax)) { return true; } const double a = NormalizeAngleDeg(angle); const double minAngle = NormalizeAngleDeg(rangeMin); const double maxAngle = NormalizeAngleDeg(rangeMax); constexpr double kEpsilon = 1e-9; if (minAngle <= maxAngle) { return a + kEpsilon >= minAngle && a - kEpsilon <= maxAngle; } return a + kEpsilon >= minAngle || a - kEpsilon <= maxAngle; } struct AxialDirectionAdjustment { HECPoint3D direction; double inputAngle = 0.0; double outputAngle = 0.0; bool angleValid = false; bool flipped = false; }; AxialDirectionAdjustment AdjustAxialDirectionByRange(const HECPoint3D& axialDir, double rangeMin, double rangeMax) { AxialDirectionAdjustment result; result.direction = axialDir; const double xyNorm = std::hypot(axialDir.x, axialDir.y); if (xyNorm < 1e-9 || IsFullAxialAngleRange(rangeMin, rangeMax)) { return result; } result.angleValid = true; result.inputAngle = NormalizeAngleDeg(std::atan2(axialDir.y, axialDir.x) * 180.0 / M_PI); result.outputAngle = result.inputAngle; if (IsAngleInRange(result.inputAngle, rangeMin, rangeMax)) { return result; } const double flippedAngle = NormalizeAngleDeg(result.inputAngle + 180.0); if (IsAngleInRange(flippedAngle, rangeMin, rangeMax)) { result.direction = axialDir * -1.0; result.outputAngle = flippedAngle; result.flipped = true; } return result; } double DotProduct(const HECPoint3D& a, const HECPoint3D& b) { return a.x * b.x + a.y * b.y + a.z * b.z; } HECPoint3D CrossProduct(const HECPoint3D& a, const HECPoint3D& b) { return HECPoint3D(a.y * b.z - a.z * b.y, a.z * b.x - a.x * b.z, a.x * b.y - a.y * b.x); } bool BuildEyeAxes(const HECPoint3D& axialDir, const HECPoint3D& normalDir, HECPoint3D& xAxis, HECPoint3D& yAxis, HECPoint3D& zAxis) { xAxis = axialDir.normalized(); zAxis = normalDir.normalized(); if (xAxis.norm() < 1e-6 || zAxis.norm() < 1e-6) { return false; } zAxis = (zAxis - xAxis * DotProduct(xAxis, zAxis)).normalized(); if (zAxis.norm() < 1e-6) { return false; } yAxis = CrossProduct(zAxis, xAxis).normalized(); if (yAxis.norm() < 1e-6) { return false; } zAxis = CrossProduct(xAxis, yAxis).normalized(); return zAxis.norm() >= 1e-6; } void ApplyToolRotationToEyeAxes(IHandEyeCalib& handEyeCalib, HECEulerOrder eulerOrder, double toolRotX, double toolRotY, double toolRotZ, HECPoint3D& xAxis, HECPoint3D& yAxis, HECPoint3D& zAxis) { if (std::abs(toolRotX) < 1e-9 && std::abs(toolRotY) < 1e-9 && std::abs(toolRotZ) < 1e-9) { return; } HECRotationMatrix toolRotation; handEyeCalib.EulerToRotationMatrix( HECEulerAngles::fromDegrees(toolRotX, toolRotY, toolRotZ), eulerOrder, toolRotation); const HECPoint3D oldX = xAxis; const HECPoint3D oldY = yAxis; const HECPoint3D oldZ = zAxis; xAxis = (oldX * toolRotation.at(0, 0) + oldY * toolRotation.at(1, 0) + oldZ * toolRotation.at(2, 0)).normalized(); yAxis = (oldX * toolRotation.at(0, 1) + oldY * toolRotation.at(1, 1) + oldZ * toolRotation.at(2, 1)).normalized(); zAxis = (oldX * toolRotation.at(0, 2) + oldY * toolRotation.at(1, 2) + oldZ * toolRotation.at(2, 2)).normalized(); } void DrawCanvasArrow(PointCloudCanvas& canvas, double startX, double startY, double endX, double endY, const QColor& color, int penWidth) { if (!canvas.isValid()) { return; } QLineF line(QPointF(canvas.project(startX, startY)), QPointF(canvas.project(endX, endY))); if (line.length() < 1.0) { return; } QPainter painter(&canvas.image()); painter.setRenderHint(QPainter::Antialiasing); painter.setPen(QPen(color, penWidth, Qt::SolidLine, Qt::RoundCap, Qt::RoundJoin)); painter.setBrush(QBrush(color)); painter.drawLine(line); const double arrowSize = 14.0; const double angle = std::atan2(line.dy(), line.dx()); const QPointF arrowP1 = line.p2() - QPointF(std::cos(angle - M_PI / 6.0) * arrowSize, std::sin(angle - M_PI / 6.0) * arrowSize); const QPointF arrowP2 = line.p2() - QPointF(std::cos(angle + M_PI / 6.0) * arrowSize, std::sin(angle + M_PI / 6.0) * arrowSize); QPolygonF arrowHead; arrowHead << line.p2() << arrowP1 << arrowP2; painter.drawPolygon(arrowHead); } } // namespace DetectPresenter::DetectPresenter(/* args */) { LOG_DEBUG("DetectPresenter Init algo ver: %s\n", wd_rodAndBarDetectionVersion()); } DetectPresenter::~DetectPresenter() { } QString DetectPresenter::GetAlgoVersion() { return QString(wd_rodAndBarDetectionVersion()); } int DetectPresenter::DetectRod( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, const double clibMatrix[16], int handEyeEulerOrder, double axialAngleMin, double axialAngleMax, double toolRotX, double toolRotY, double toolRotZ, double toolOffsetX, double toolOffsetY, double toolOffsetZ, DetectionResult& detectionResult) { if (laserLines.empty()) { LOG_WARNING("No laser lines data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 获取当前相机的校准参数 VrCameraPlaneCalibParam cameraCalibParamValue; const VrCameraPlaneCalibParam* cameraCalibParam = nullptr; if (algorithmParams.planeCalibParam.GetCameraCalibParam(cameraIndex, cameraCalibParamValue)) { cameraCalibParam = &cameraCalibParamValue; } // debug保存点云已由 BasePresenter::DetectTask() 统一处理,此处不再重复保存 std::string timeStamp = CVrDateUtils::GetNowTime(); int nRet = SUCCESS; // 转换为算法需要的XYZ格式 std::vector> xyzData; int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, xyzData); if (convertResult != SUCCESS || xyzData.empty()) { LOG_WARNING("Failed to convert data to XYZ format or no XYZ data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 使用 AlgoParamConverter 进行参数转换 SSX_rodParam rodParam = AlgoParamConverter::ToAlgoParam(algorithmParams.rodParam); SSG_cornerParam cornerParam = AlgoParamConverter::ToAlgoParam(algorithmParams.cornerParam); SSG_treeGrowParam growParam = AlgoParamConverter::ToAlgoParam(algorithmParams.growParam); SSG_outlierFilterParam filterParam = AlgoParamConverter::ToAlgoParam(algorithmParams.filterParam); // 构建平面标定参数 SSG_planeCalibPara poseCalibPara = AlgoParamConverter::ToAlgoPlaneCalibParam(cameraCalibParam); if(debugParam.enableDebug && debugParam.printDetailLog) { AlgoParamConverter::LogAlgoParams("[Algo Thread]", rodParam, cornerParam, filterParam, growParam, clibMatrix); } int errCode = 0; CVrTimeUtils oTimeUtils; LOG_DEBUG("before sx_rodPositioning \n"); // 调用棒材定位算法 std::vector rodInfo; sx_rodPositioning( xyzData, poseCalibPara, cornerParam, filterParam, growParam, rodParam, rodInfo, &errCode); LOG_DEBUG("after sx_rodPositioning \n"); LOG_INFO("sx_rodPositioning: detected %zu rods, err=%d runtime=%.3fms\n", rodInfo.size(), errCode, oTimeUtils.GetElapsedTimeInMilliSec()); ERR_CODE_RETURN(errCode); std::unique_ptr handEyeCalib( CreateHandEyeCalibInstance(), DestroyHandEyeCalibInstance); if (!handEyeCalib) { LOG_ERROR("Failed to create HandEyeCalib instance\n"); return ERR_CODE(DEV_NOT_FIND); } const HECCalibResult calibResult = HECCalibResult::fromHomogeneousArray(clibMatrix); // Tool Euler order belongs to the hand-eye conversion chain, not the protocol A/B/C field order. const HECEulerOrder hecEulerOrder = ToHandEyeEulerOrder(handEyeEulerOrder); std::vector axialAdjustments; axialAdjustments.reserve(rodInfo.size()); for (const auto& rod : rodInfo) { axialAdjustments.push_back(AdjustAxialDirectionByRange( HECPoint3D(rod.axialDir.x, rod.axialDir.y, rod.axialDir.z), axialAngleMin, axialAngleMax)); } // 使用 PointCloudCanvas 生成点云图像(灰色底图 + 棒材中心/方向线标记) { PointCloudCanvas canvas = PointCloudCanvas::Create(xyzData); for (size_t i = 0; i < rodInfo.size(); i++) { const auto& rod = rodInfo[i]; const HECPoint3D& axialDir = axialAdjustments[i].direction; // 绘制棒材中心点(红色) canvas.drawPoint(rod.center.x, rod.center.y, QColor(255, 0, 0), 6); // 绘制轴向箭头(黄色) const double axialXYNorm = std::hypot(axialDir.x, axialDir.y); if (axialXYNorm > 1e-9) { const double axisUx = axialDir.x / axialXYNorm; const double axisUy = axialDir.y / axialXYNorm; const double axisHalfLen = std::max(60.0, algorithmParams.rodParam.rodLen * 0.25); const double ax0 = rod.center.x - axisHalfLen * axisUx; const double ay0 = rod.center.y - axisHalfLen * axisUy; const double ax1 = rod.center.x + axisHalfLen * axisUx; const double ay1 = rod.center.y + axisHalfLen * axisUy; DrawCanvasArrow(canvas, ax0, ay0, ax1, ay1, QColor(255, 220, 0), 3); } // 绘制起点到终点线段(绿色) canvas.drawLine(rod.startPt.x, rod.startPt.y, rod.endPt.x, rod.endPt.y, QColor(0, 255, 0), 2); // 中心点白色编号 canvas.drawText(rod.center.x, rod.center.y, QString("%1").arg(i + 1), Qt::white, 14); } detectionResult.image = canvas.image(); } // 转换检测结果为UI显示格式(使用机械臂坐标系数据) for (size_t i = 0; i < rodInfo.size(); i++) { const auto& rod = rodInfo[i]; const AxialDirectionAdjustment& axialAdjustment = axialAdjustments[i]; const HECPoint3D rawAxialDir(rod.axialDir.x, rod.axialDir.y, rod.axialDir.z); const HECPoint3D adjustedAxialDir = axialAdjustment.direction; const HECPoint3D normalDir(rod.normalDir.x, rod.normalDir.y, rod.normalDir.z); HECPoint3D poseAxialDir = adjustedAxialDir; HECPoint3D poseNormalDir = normalDir; HECPoint3D poseYAxis; if (BuildEyeAxes(adjustedAxialDir, normalDir, poseAxialDir, poseYAxis, poseNormalDir)) { ApplyToolRotationToEyeAxes( *handEyeCalib, hecEulerOrder, toolRotX, toolRotY, toolRotZ, poseAxialDir, poseYAxis, poseNormalDir); } LOG_INFO("[Algo Thread] Rod %zu Eye Center: X=%.2f, Y=%.2f, Z=%.2f\n", i, rod.center.x, rod.center.y, rod.center.z); LOG_INFO("[Algo Thread] Rod %zu Raw X seed: [%.6f, %.6f, %.6f]\n", i, rawAxialDir.x, rawAxialDir.y, rawAxialDir.z); if (axialAdjustment.angleValid) { LOG_INFO("[Algo Thread] Rod %zu Axial angle adjust: raw=%.3f, range=(%.3f, %.3f), output=%.3f, flipped=%d\n", i, axialAdjustment.inputAngle, axialAngleMin, axialAngleMax, axialAdjustment.outputAngle, axialAdjustment.flipped ? 1 : 0); } LOG_INFO("[Algo Thread] Rod %zu Input X seed: [%.6f, %.6f, %.6f]\n", i, poseAxialDir.x, poseAxialDir.y, poseAxialDir.z); LOG_INFO("[Algo Thread] Rod %zu Input Z seed: [%.6f, %.6f, %.6f]\n", i, poseNormalDir.x, poseNormalDir.y, poseNormalDir.z); HECPoseResult poseResult; bool validPose = handEyeCalib->TransformPose( calibResult, HECPoint3D(rod.center.x, rod.center.y, rod.center.z), poseAxialDir, poseNormalDir, 0, hecEulerOrder, HECLongAxisDir::AxisX, poseResult); if (!validPose) { LOG_WARNING("[Algo Thread] Rod %zu has invalid axial/normal direction, use zero pose\n", i); } poseResult.position.x += toolOffsetX; poseResult.position.y += toolOffsetY; poseResult.position.z += toolOffsetZ; double rollDeg = 0.0, pitchDeg = 0.0, yawDeg = 0.0; poseResult.angles.toDegrees(rollDeg, pitchDeg, yawDeg); // 创建位置数据(使用转换后的机械臂坐标) RodPosition pos; pos.roll = rollDeg; pos.pitch = pitchDeg; pos.yaw = yawDeg; pos.x = poseResult.position.x; pos.y = poseResult.position.y; pos.z = poseResult.position.z; detectionResult.positions.push_back(pos); // 保存棒材信息 RodInfo info; info.centerX = poseResult.position.x; info.centerY = poseResult.position.y; info.centerZ = poseResult.position.z; info.axialDirX = adjustedAxialDir.x; info.axialDirY = adjustedAxialDir.y; info.axialDirZ = adjustedAxialDir.z; info.normalDirX = rod.normalDir.x; info.normalDirY = rod.normalDir.y; info.normalDirZ = rod.normalDir.z; info.startPtX = rod.startPt.x; info.startPtY = rod.startPt.y; info.startPtZ = rod.startPt.z; info.endPtX = rod.endPt.x; info.endPtY = rod.endPt.y; info.endPtZ = rod.endPt.z; detectionResult.rodInfoList.push_back(info); // Print key values for coordinate transform debugging LOG_INFO("[Algo Thread] Rod %zu Robot Pose: X=%.2f, Y=%.2f, Z=%.2f, Roll=%.6f, Pitch=%.6f, Yaw=%.6f\n", i, pos.x, pos.y, pos.z, pos.roll, pos.pitch, pos.yaw); } if(debugParam.enableDebug && debugParam.saveDebugImage){ // 获取当前时间戳,格式为YYYYMMDDHHMMSS std::string fileName = debugParam.debugOutputPath + "/Image_" + std::to_string(cameraIndex) + "_" + timeStamp + ".png"; LOG_INFO("[Algo Thread] Debug image saved image : %s\n", fileName.c_str()); // 保存检测结果图片 if (!detectionResult.image.isNull()) { QString qFileName = QString::fromStdString(fileName); detectionResult.image.save(qFileName); } else { LOG_WARNING("[Algo Thread] No valid image to save for debug\n"); } } return nRet; }