#include "DetectPresenter.h" #include "rodAndBarDetection_Export.h" #include "AlgoParamConverter.h" #include "IHandEyeCalib.h" #include #include #include namespace { HECEulerOrder ToHandEyeEulerOrder(int eulerOrder) { switch (eulerOrder) { case 10: return HECEulerOrder::XYZ; case 11: return HECEulerOrder::ZYX; case 12: return HECEulerOrder::ZXY; case 13: return HECEulerOrder::YXZ; case 14: return HECEulerOrder::YZX; case 15: return HECEulerOrder::XZY; default: LOG_WARNING("Unsupported euler order %d, fallback to 11(sZYX)\n", eulerOrder); return HECEulerOrder::ZYX; } } } // namespace DetectPresenter::DetectPresenter(/* args */) { LOG_DEBUG("DetectPresenter Init algo ver: %s\n", wd_rodAndBarDetectionVersion()); } DetectPresenter::~DetectPresenter() { } QString DetectPresenter::GetAlgoVersion() { return QString(wd_rodAndBarDetectionVersion()); } int DetectPresenter::DetectWeldSeam( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, const double clibMatrix[16], int eulerOrder, int dirVectorInvert, int longAxisDir, DetectionResult& detectionResult) { if (laserLines.empty()) { LOG_WARNING("No laser lines data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 获取当前相机的校准参数 VrCameraPlaneCalibParam cameraCalibParamValue; const VrCameraPlaneCalibParam* cameraCalibParam = nullptr; if (algorithmParams.planeCalibParam.GetCameraCalibParam(cameraIndex, cameraCalibParamValue)) { cameraCalibParam = &cameraCalibParamValue; } // debug保存点云已由 BasePresenter::DetectTask() 统一处理,此处不再重复保存 std::string timeStamp = CVrDateUtils::GetNowTime(); int nRet = SUCCESS; // 转换为算法需要的XYZ格式 std::vector> xyzData; int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, xyzData); if (convertResult != SUCCESS || xyzData.empty()) { LOG_WARNING("Failed to convert data to XYZ format or no XYZ data available\n"); return ERR_CODE(DEV_DATA_INVALID); } // 使用 AlgoParamConverter 进行参数转换 SSX_rodParam rodParam = AlgoParamConverter::ToAlgoParam(algorithmParams.rodParam); SSG_cornerParam cornerParam = AlgoParamConverter::ToAlgoParam(algorithmParams.cornerParam); SSG_treeGrowParam growParam = AlgoParamConverter::ToAlgoParam(algorithmParams.growParam); SSG_outlierFilterParam filterParam = AlgoParamConverter::ToAlgoParam(algorithmParams.filterParam); // 构建平面标定参数 SSG_planeCalibPara poseCalibPara = AlgoParamConverter::ToAlgoPlaneCalibParam(cameraCalibParam); if(debugParam.enableDebug && debugParam.printDetailLog) { AlgoParamConverter::LogAlgoParams("[Algo Thread]", rodParam, cornerParam, filterParam, growParam, clibMatrix, algorithmParams.weldSeamParam.weldSeanRange); } int errCode = 0; CVrTimeUtils oTimeUtils; LOG_DEBUG("before sx_rebarWeldSeamPositioning \n"); // 调用钢筋焊缝定位算法 std::vector weldSeamInfo; sx_rebarWeldSeamPositioning( xyzData, poseCalibPara, cornerParam, filterParam, growParam, rodParam, algorithmParams.weldSeamParam.weldSeanRange, weldSeamInfo, &errCode); LOG_DEBUG("after sx_rebarWeldSeamPositioning \n"); LOG_INFO("sx_rebarWeldSeamPositioning: detected %zu weld seams, err=%d runtime=%.3fms\n", weldSeamInfo.size(), errCode, oTimeUtils.GetElapsedTimeInMilliSec()); ERR_CODE_RETURN(errCode); std::unique_ptr handEyeCalib( CreateHandEyeCalibInstance(), DestroyHandEyeCalibInstance); if (!handEyeCalib) { LOG_ERROR("Failed to create HandEyeCalib instance\n"); return ERR_CODE(DEV_NOT_FIND); } const HECCalibResult calibResult = HECCalibResult::fromHomogeneousArray(clibMatrix); const HECEulerOrder hecEulerOrder = ToHandEyeEulerOrder(eulerOrder); // 使用 PointCloudCanvas 生成点云图像(灰色底图 + 焊缝中心/方向线标记) { PointCloudCanvas canvas = PointCloudCanvas::Create(xyzData); for (size_t i = 0; i < weldSeamInfo.size(); i++) { const auto& seam = weldSeamInfo[i]; // 根据焊缝类型选择不同颜色 QColor pointColor(255, 128, 0); // 默认橙色 switch (seam.weldType) { case KeWD_WELD_POINT: pointColor = QColor(255, 255, 0); break; // 黄色=点焊 case KeWD_WELD_SEAM: pointColor = QColor(0, 255, 255); break; // 青色=焊缝 case KeWD_WELD_SEAM_GAP: pointColor = QColor(255, 0, 255); break; // 紫色=焊缝(间隙) default: break; } // 绘制焊缝中心点 canvas.drawPoint(seam.center.x, seam.center.y, pointColor, 6); // 绘制轴向方向线 double len = 60; double ax0 = seam.center.x - len * seam.axialDir.x; double ay0 = seam.center.y - len * seam.axialDir.y; double ax1 = seam.center.x + len * seam.axialDir.x; double ay1 = seam.center.y + len * seam.axialDir.y; canvas.drawLine(ax0, ay0, ax1, ay1, pointColor, 2); // 绘制起点到终点线段(绿色) canvas.drawLine(seam.startPt.x, seam.startPt.y, seam.endPt.x, seam.endPt.y, QColor(0, 255, 0), 2); // 中心点白色编号 canvas.drawText(seam.center.x, seam.center.y, QString("%1").arg(i + 1), Qt::white, 14); // 绘制焊缝中心线采样点(白色小点) // for (const auto& cp : seam.centerPts) { // canvas.drawPoint(cp.x, cp.y, QColor(255, 255, 255), 2); // } } detectionResult.image = canvas.image(); } // 转换检测结果为UI显示格式(使用机械臂坐标系数据) for (size_t i = 0; i < weldSeamInfo.size(); i++) { const auto& seam = weldSeamInfo[i]; LOG_INFO("[Algo Thread] WeldSeam %zu Eye Center: X=%.2f, Y=%.2f, Z=%.2f\n", i, seam.center.x, seam.center.y, seam.center.z); LOG_INFO("[Algo Thread] WeldSeam %zu Input X seed: [%.6f, %.6f, %.6f]\n", i, seam.axialDir.x, seam.axialDir.y, seam.axialDir.z); LOG_INFO("[Algo Thread] WeldSeam %zu Input Z seed: [%.6f, %.6f, %.6f]\n", i, seam.normalDir.x, seam.normalDir.y, seam.normalDir.z); HECPoseResult poseResult; bool validPose = handEyeCalib->TransformPose( calibResult, HECPoint3D(seam.center.x, seam.center.y, seam.center.z), HECPoint3D(seam.axialDir.x, seam.axialDir.y, seam.axialDir.z), HECPoint3D(seam.normalDir.x, seam.normalDir.y, seam.normalDir.z), dirVectorInvert, hecEulerOrder, longAxisDir == 1 ? HECLongAxisDir::AxisY : HECLongAxisDir::AxisX, poseResult); if (!validPose) { LOG_WARNING("[Algo Thread] WeldSeam %zu has invalid axial/normal direction, use zero pose\n", i); } double rollDeg = 0.0, pitchDeg = 0.0, yawDeg = 0.0; poseResult.angles.toDegrees(rollDeg, pitchDeg, yawDeg); // 创建位置数据(使用转换后的机械臂坐标) WeldSeamPosition pos; pos.roll = rollDeg; pos.pitch = pitchDeg; pos.yaw = yawDeg; pos.x = poseResult.position.x; pos.y = poseResult.position.y; pos.z = poseResult.position.z; detectionResult.positions.push_back(pos); // 保存焊缝信息 WeldSeamInfo info; info.weldType = static_cast(seam.weldType); info.centerX = poseResult.position.x; info.centerY = poseResult.position.y; info.centerZ = poseResult.position.z; info.axialDirX = seam.axialDir.x; info.axialDirY = seam.axialDir.y; info.axialDirZ = seam.axialDir.z; info.normalDirX = seam.normalDir.x; info.normalDirY = seam.normalDir.y; info.normalDirZ = seam.normalDir.z; info.startPtX = seam.startPt.x; info.startPtY = seam.startPt.y; info.startPtZ = seam.startPt.z; info.endPtX = seam.endPt.x; info.endPtY = seam.endPt.y; info.endPtZ = seam.endPt.z; // 复制焊缝中心线点和边缘点 for (const auto& cp : seam.centerPts) { info.centerPts.push_back({cp.x, cp.y, cp.z}); } for (const auto& ep : seam.edgePts_0) { info.edgePts_0.push_back({ep.x, ep.y, ep.z}); } for (const auto& ep : seam.edgePts_1) { info.edgePts_1.push_back({ep.x, ep.y, ep.z}); } detectionResult.weldSeamInfoList.push_back(info); LOG_INFO("[Algo Thread] WeldSeam %zu Robot Pose: X=%.2f, Y=%.2f, Z=%.2f, Roll=%.6f, Pitch=%.6f, Yaw=%.6f (type=%d)\n", i, pos.x, pos.y, pos.z, pos.roll, pos.pitch, pos.yaw, info.weldType); } if(debugParam.enableDebug && debugParam.saveDebugImage){ // 获取当前时间戳,格式为YYYYMMDDHHMMSS std::string fileName = debugParam.debugOutputPath + "/Image_" + std::to_string(cameraIndex) + "_" + timeStamp + ".png"; LOG_INFO("[Algo Thread] Debug image saved image : %s\n", fileName.c_str()); // 保存检测结果图片 if (!detectionResult.image.isNull()) { QString qFileName = QString::fromStdString(fileName); detectionResult.image.save(qFileName); } else { LOG_WARNING("[Algo Thread] No valid image to save for debug\n"); } } return nRet; }