#include "DetectPresenter.h" #include "AlgorithmParamConverter.h" #include "PointCloudImageUtils.h" #include "SG_baseAlgo_Export.h" #include "SX_lapWeldDetection_Export.h" #include "VrDateUtils.h" #include "VrError.h" #include "VrLog.h" #include "VrTimeUtils.h" #include #include #include #include namespace { int ValidPointCount(const std::vector& line) { return static_cast(std::count_if(line.begin(), line.end(), [](const SVzNL3DPosition& point) { return point.pt3D.z > 1e-4; })); } void RemoveEmptyEdgeLines(std::vector>& scanLines) { const auto first = std::find_if(scanLines.begin(), scanLines.end(), [](const auto& line) { return ValidPointCount(line) > 0; }); const auto last = std::find_if(scanLines.rbegin(), scanLines.rend(), [](const auto& line) { return ValidPointCount(line) > 0; }).base(); if (first == scanLines.end()) { scanLines.clear(); return; } std::vector> trimmed(first, last); scanLines.swap(trimmed); } QImage BuildResultImage(const std::vector>& scanLines, const std::vector>& weldPaths) { PointCloudCanvas canvas = PointCloudCanvas::Create(scanLines); if (!canvas.isValid()) return QImage(); const QColor pathColor(0, 220, 255); const QColor pointColor(255, 80, 40); int pointIndex = 1; for (const auto& path : weldPaths) { for (size_t i = 1; i < path.size(); ++i) { canvas.drawLine(path[i - 1].x, path[i - 1].y, path[i].x, path[i].y, pathColor, 3); } for (const auto& point : path) { canvas.drawPoint(point.x, point.y, pointColor, 9); canvas.drawText(point.x, point.y, QString::number(pointIndex++), pointColor, 13, 7, -7); } } return canvas.image().copy(); } void SaveDebugImage(int cameraIndex, const VrDebugParam& debugParam, const QImage& image) { if (!debugParam.enableDebug || !debugParam.saveDebugImage || image.isNull()) return; const QString outputPath = debugParam.debugOutputPath.empty() ? QCoreApplication::applicationDirPath() + QStringLiteral("/debug") : QString::fromStdString(debugParam.debugOutputPath); QDir dir(outputPath); if (!dir.exists() && !dir.mkpath(QStringLiteral("."))) { LOG_WARNING("Failed to create WeldSeam debug image directory: %s\n", outputPath.toUtf8().constData()); return; } const QString fileName = dir.filePath( QStringLiteral("WeldSeam_%1_%2.png") .arg(cameraIndex) .arg(QString::fromStdString(CVrDateUtils::GetNowTime()))); if (!image.save(fileName)) { LOG_WARNING("Failed to save WeldSeam debug image: %s\n", fileName.toUtf8().constData()); } } } // namespace DetectPresenter::DetectPresenter() { LOG_INFO("lapWeldDetection version: %s\n", wd_weldSeamAlgoVersion()); } void DetectPresenter::ResetIncrementalData() { std::lock_guard lock(m_incrementalMutex); m_incrementalScanLines.clear(); m_incrementalLineValleys.clear(); } bool DetectPresenter::HasIncrementalData() const { std::lock_guard lock(m_incrementalMutex); return !m_incrementalScanLines.empty(); } bool DetectPresenter::ProcessDetectionLine( EVzResultDataType dataType, const SVzLaserLineData& lineData, const VrAlgorithmParams& algorithmParams, const SSG_planeCalibPara& groundCalibParam, LaserDataLoader& dataLoader) { std::vector> oneLine; oneLine.emplace_back(dataType, lineData); std::vector> converted; if (dataLoader.ConvertToSVzNL3DPosition(oneLine, converted) != SUCCESS || converted.empty() || converted.front().empty() || ValidPointCount(converted.front()) == 0) { return false; } std::vector scanLine = std::move(converted.front()); sx_lineDataR(scanLine, groundCalibParam.planeCalib, -1.0); const WeldSeamAlgorithmParams params = AlgorithmParamConverter::ToAlgorithmParams(algorithmParams); std::vector valleys; std::lock_guard lock(m_incrementalMutex); const int lineIndex = static_cast(m_incrementalScanLines.size()); wd_getLineVFlaws(scanLine, lineIndex, params.valleyParam, params.detectFlawType, valleys); m_incrementalScanLines.push_back(std::move(scanLine)); m_incrementalLineValleys.push_back(std::move(valleys)); return true; } QString DetectPresenter::GetAlgoVersion() { return QString::fromUtf8(wd_weldSeamAlgoVersion()); } int DetectPresenter::DetectWeldSeam( int cameraIndex, std::vector>& laserLines, const VrAlgorithmParams& algorithmParams, const SSG_planeCalibPara& groundCalibParam, const VrDebugParam& debugParam, LaserDataLoader& dataLoader, DetectionResult& detectionResult) { std::vector> scanLines; std::vector> preprocessedValleys; const bool useIncrementalData = HasIncrementalData(); if (useIncrementalData) { std::lock_guard lock(m_incrementalMutex); scanLines = m_incrementalScanLines; preprocessedValleys = m_incrementalLineValleys; if (scanLines.empty() || scanLines.size() != preprocessedValleys.size()) { detectionResult.message = QStringLiteral("扫描数据为空"); return ERR_CODE(DEV_DATA_INVALID); } } else { const int convertResult = dataLoader.ConvertToSVzNL3DPosition(laserLines, scanLines); RemoveEmptyEdgeLines(scanLines); if (convertResult != SUCCESS || scanLines.empty()) { detectionResult.message = QStringLiteral("扫描数据转换失败"); return ERR_CODE(DEV_DATA_INVALID); } } const WeldSeamAlgorithmParams params = AlgorithmParamConverter::ToAlgorithmParams(algorithmParams); if(debugParam.enableDebug && debugParam.printDetailLog){ LOG_DEBUG("valleyParam: chkWinWidth=%.3f maxWidth=%.3f minHeight=%.3f\n", params.valleyParam.chkWin_width, params.valleyParam.maxWidth, params.valleyParam.minHeight); LOG_DEBUG("weldSeamParam: refPoints=%d\n", params.weldRefPoints); LOG_DEBUG("treeGrowParam: skipLines=%d yDev=%.3f skipDist=%.3f zDev=%.3f minL=%.3f minV=%.3f\n", params.treeGrowParam.maxLineSkipNum, params.treeGrowParam.yDeviation_max, params.treeGrowParam.maxSkipDistance, params.treeGrowParam.zDeviation_max, params.treeGrowParam.minLTypeTreeLen, params.treeGrowParam.minVTypeTreeLen); LOG_DEBUG("planeCalib: planeHeight=%.6f\n", groundCalibParam.planeHeight); LOG_DEBUG("planeCalib=[%.6f %.6f %.6f; %.6f %.6f %.6f; %.6f %.6f %.6f]\n", groundCalibParam.planeCalib[0], groundCalibParam.planeCalib[1], groundCalibParam.planeCalib[2], groundCalibParam.planeCalib[3], groundCalibParam.planeCalib[4], groundCalibParam.planeCalib[5], groundCalibParam.planeCalib[6], groundCalibParam.planeCalib[7], groundCalibParam.planeCalib[8]); LOG_DEBUG("invRMatrix=[%.6f %.6f %.6f; %.6f %.6f %.6f; %.6f %.6f %.6f]\n", groundCalibParam.invRMatrix[0], groundCalibParam.invRMatrix[1], groundCalibParam.invRMatrix[2], groundCalibParam.invRMatrix[3], groundCalibParam.invRMatrix[4], groundCalibParam.invRMatrix[5], groundCalibParam.invRMatrix[6], groundCalibParam.invRMatrix[7], groundCalibParam.invRMatrix[8]); } CVrTimeUtils timer; if (!useIncrementalData) { for (auto& line : scanLines) { sx_lineDataR(line, groundCalibParam.planeCalib, -1.0); } } std::vector trees; trees.reserve(scanLines.size()); for (size_t lineIndex = 0; lineIndex < scanLines.size(); ++lineIndex) { std::vector lineValleys; if (useIncrementalData) { lineValleys = preprocessedValleys[lineIndex]; } else { wd_getLineVFlaws(scanLines[lineIndex], static_cast(lineIndex), params.valleyParam, params.detectFlawType, lineValleys); } const bool isLastLine = lineIndex + 1 == scanLines.size(); sg_lineGapsGrowing(static_cast(lineIndex), isLastLine, lineValleys, trees, params.treeGrowParam); } int algorithmError = 0; std::vector weldOps; std::vector weldRawPoints; BQ_getWeldSeamPose(trees, params.weldRefPoints, weldOps, weldRawPoints, &algorithmError); const size_t weldPointCount = weldOps.size(); std::vector> weldPaths; if (!weldOps.empty()) weldPaths.push_back(weldOps); LOG_INFO("BQ_getWeldSeamPose: err=%d trees=%zu points=%zu runtime=%.3fms\n", algorithmError, trees.size(), weldPointCount, timer.GetElapsedTimeInMilliSec()); if (debugParam.enableDebug && debugParam.printDetailLog) { LOG_DEBUG("[Algo Thread] BQ weld result: errorCode=%d treeCount=%zu pointCount=%zu\n", algorithmError, trees.size(), weldPointCount); for (size_t pointIndex = 0; pointIndex < weldOps.size(); ++pointIndex) { const auto& point = weldOps[pointIndex]; LOG_DEBUG("[Algo Thread] weldOps[%zu]: x=%.6f y=%.6f z=%.6f\n", pointIndex, point.x, point.y, point.z); } } if (algorithmError != 0 || weldPointCount == 0) { detectionResult.success = false; detectionResult.errorCode = algorithmError != 0 ? algorithmError : ERR_CODE(DEV_DATA_INVALID); detectionResult.message = QStringLiteral("未检测到有效焊缝"); detectionResult.image = BuildResultImage(scanLines, weldPaths); return detectionResult.errorCode; } detectionResult.positions.reserve(weldPointCount); for (const auto& point : weldOps) { detectionResult.positions.emplace_back(point.x, point.y, point.z); } detectionResult.success = true; detectionResult.errorCode = 0; detectionResult.message = QStringLiteral("焊缝检测成功"); detectionResult.image = BuildResultImage(scanLines, weldPaths); SaveDebugImage(cameraIndex, debugParam, detectionResult.image); return SUCCESS; }